SCOPE:

To design & build an Automated Robotic Weld Cell for Door frames, The System includes assembly of side jams & head jam with Tack Weld process, Full Weld Process, an automated weld inspection, grinding process, transfer shuttle, robot eaot, outgoing roller conveyor.

EXISTING PROCESS:

A standalone weld fixture with manual loading/unloading resulting in increased cycle time.

CHALLENGES:

Achieve critical cycle time for weld process, accommodation of multiple product variants into a common weld station. building a custom grinding station to grind additional weld beads @ 45° angle